SA’s leading local manufacturer of modular belt conveyor components and accessories.
For 38 years, IRP Engineering Plastics Powered by SystemFlex has been a cornerstone of the South African food, beverage, and packaging industries. Situated in Lanseria Corporate Estate, we have carved a niche for ourselves by prioritising local manufacturing, exceptional customer service, and a commitment to sustainability.
IRP Engineering Plastics offers a comprehensive range of specialised polymer solutions tailored for various industrial needs. Each solution is designed to enhance efficiency, reduce operational costs, and meet specific industry regulations and standards.
Our Next Generation Engineering Polymer (NGE) is designed for use in beverage filling lines without lubrication or water. This innovation leads to significant savings in water and lubrication, making production lines more environmentally friendly, safer, and cost-efficient. The NGE polymer is highlighted for its high abrasion resistance, low friction coefficient, excellent chemical resistance, and approval for direct food contact. It's used in slat chains and modular belting products and is readily available as it is locally manufactured.
Our HPP series is specifically designed for extended wear life and resistance to high temperatures and abrasion. This series is particularly suited for industrial baking and other high-heat applications, offering significant improvements in durability and efficiency. The HPP products are lighter than traditional steel, reducing wear on machinery and energy consumption, and they do not conduct heat but dissipate it, further enhancing their performance in demanding environments.
Our NPE Polymer is specifically formulated to function optimally at sub-zero temperatures, making it ideal for the food processing industry. This polymer can withstand temperatures as low as -70°C and is used in products like modular belts. It is noted for its strength, durability, and suitability for direct food contact. The NPE Modular Belts come in Flat Top and Open Top/Flush Grid applications.
LFADB polymer, specifically formulated to be metal-free for applications in metal-detecting conveyor lines. This ensures that no metals are present in the polymer or the final products like Slat Chains and Modular Belts, making it ideal for industries where metal detection is crucial. The polymer is also noted for its durability, approval for direct food contact, and availability in both Flat Top and Open Top/Flush Grid configurations.
Our XLF polymer is specifically engineered to offer significantly reduced wear and an exceptionally low coefficient of friction. This material is ideal for high-output applications at moderate to high speeds, especially in dry-running glass handling where abrasion and high wear are common. The XLF polymer is used in both slat chains and modular belting products and is available in anthracite/silver grey, ensuring great bottle stability and transfer.
Our polymer is specifically designed for high resistance to harsh chemicals like acids, caustic substances, and ammonia. This makes it ideal for conveying applications in environments that require strong chemical resistance. The polymer is used in manufacturing slat chains and modular belts, available in both Flat Top and Open Top/Flush Grid configurations. It's noted for its durability and is available locally.
Our UHTP composite is designed for high heat applications like shrink wrapper machines. The UHTP belts offer numerous advantages over traditional wire-mesh belts, including higher temperature operation over 200°C, reduced heat retention, no fraying, and resistance to sticking, which prevents product damage and buildup. This makes UHTP an ideal, locally manufactured solution for challenging environments.
Our RubberTop (VG) belt solutions are designed for incline, decline, and general conveying applications where additional grip is necessary. The RubberTop provides a non-slip surface that prevents products from sliding during transport. These belts are available in grey with either a black or blue/teal RubberTop and are manufactured locally, ensuring ready availability.
Our Dynamic Transfer System is an innovative system designed to eliminate dead plates at 90° transfers, enhancing efficiency and cleanliness. The DTS features a robust module design, materials that reduce friction and wear, and a belt and sprocket design optimised for reliable performance. This system is especially beneficial for streamlined product handling and maintenance.
Our LBP system is designed to reduce backline pressure, ensuring optimal handling of sensitive products like shrink-wrapped trays. The system features low noise rollers, robust module design for high strength, and materials that reduce friction and wear. Additionally, it offers rounded edges for better side transfers and a belt and sprocket design for reliable engagement and drive.
Our new 3800-square-meter factory, completed in November 2023, is a testament to our dedication to local manufacturing. Our facility strengthens our position as the largest local manufacturer of conveyor components in the Southern Hemisphere.
We understand the importance of environmental responsibility and have implemented several initiatives to minimise our carbon footprint. Our new factory boasts a solar system comprised of 340 panels and 2 x 100kWh batteries. This system allows our workshop to run entirely off the grid and is not affected by power supply issues, ensuring our customers have on-time delivery and minimal delays. This system also significantly reduces energy consumption and our carbon footprint.
Our Molding Division also benefits from 45% solar power, ensuring continued production efficiency and a reduced carbon footprint.
Our advanced manufacturing facility, with over 60 dedicated employees, features a specialized workshop equipped with multiple CNC machines, a dedicated moulding section housing 10 injection moulding machines and an assembly area for constructing modular belts, chains, and conveyor components. Additionally, our extensive stores area houses over 10,000 stock products which are readily available for urgent situations. This ensures our customers receive the best service, delivery and pricing at all times.
We offer distinct advantages over traditional Original Equipment Manufacturers (OEMs) by providing tailored, cost-effective, and innovative solutions.
We focus on reducing costs through competitive pricing and by ensuring that our components extend the life of your equipment, reducing the need for frequent replacements, offering a better return on investment compared to standard OEM parts.
We provide comprehensive support and service from our facilities which are located across South Africa. Our local presence offers a more responsive and personalised service compared to the often slower processes of large OEMs.
OEM businesses are tied to specific manufacturers for parts and service, limiting flexibility. This leads to extended downtimes and operational inefficiencies, as companies must adhere to the OEM’s import timelines, product availability, and technological constraints. We deliver innovative solutions faster than traditional OEMs, giving our clients a competitive edge.
Long-term contracts with OEMs can further complicate flexibility. These agreements might lock companies into using specific products or services for extended periods, preventing them from adopting newer or more efficient technologies. We stay ahead of industry trends by rapidly developing and deploying new technologies and materials.
Cutting-edge tools and technology for precise and efficient reverse engineering.
Over 30 years of experience in providing innovative engineering solutions.
Over 30 years of experience in providing innovative engineering solutions.
Focus on delivering unparalleled service and support to maximize your return on investment.
High-quality, locally manufactured products ensure reliability and efficiency.
